Electric Vehicle Technology Advance Certificate Course

The modern electric powertrain is relatively new for the automotive industry, and engineers are challenged with designing affordable, efficient and high-performance electric powertrains as the industry undergoes a technological evolution.

Four-part of this practical training provides a comprehensive review of EV systems and the associated energy sources, power electronics, machines, and EV Charging technology.

The first part of this training begins with basic electrical and mechanical overview of electromobility and the related environmental impacts motivating the development of the electric powertrain. Vehicular requirements for electromechanical propulsion are then presented.

The second part of this training features in-depth analysis of the electric powertrain traction machines, with a particular focus on the induction machine and interior-permanent magnet ac machines. The brushed dc machine is also considered due to its ease of operation and understanding.

The third part of this training, the theory and applications for the propulsion, charging, public charging station, battery pack production line development, accessory, and auxiliary power electronics converters.

The fourth part presents commercial aspect of EV equipment development, production unit, public charging station network development and Business Model, Govt. Policy and case study.

The course will cover the following-

#
1scenarios of electric vehicle industry
2Basic Electrical Engineering - Major Components in an Electric Vehicle Powertrain - Vehicle Dynamics, Motor, Electronic components
3Electric Vehicle Technology - Types of Electric Vehicle, Clarification & Specification Discussion on Electric Vehicle charger
4Power Source Grid and Renewable Sources
5Charging Infrastructure Development - Electric Vehicle Supply Equipment, National & International EV Standard Codes,
6EV Battery - Lithium-Ion Battery Design, Battery Charging Methods & Some Aspects of Battery Pack Design,
7Battery Management System - Battery Monitoring, Automotive BMS
8Charging Station Site Assessment - Design Guidelines and Site Drawings, Site Issues, Station Configuration
9Charging Station Design - Selection and Sizing of charging station, Solar powered electric vehicle charging station, Single line diagram of charging station
10Safety for EV Charging System - Electrical safety, Charging Safety
11Installation of EV Charging Station - Installing an outdoor public station, Pedestal Charging station, Installation Procedure

EV Charging Station

Business Opportunity

The Ministry of Power has said that now no separate licence will be required for set up charging infrastructure for electric vehicles under the provision of the Electricity Act 2003, the government is looking to give a further boost to e-vehicles by opening up the playing field to individuals. The person should apply for connectivity and the distribution company is bound to provide connectivity

Skill Requirement

Even though awareness for electric vehicles has increased multiple times but the skill level and base knowledge required to develop electric vehicles and to understand them is still limited. This creates a gap in demand and supply which is currently filled by buying off the shelf products from limited players in electric component industry.
See AEVT Course Syllabus

Infrastructure Training

Whether the consulting engineer, the facilities manager or the fleet manager, we give you the tools to ensure your EV infrastructure plan is right for the job.

Certificate will be Awarded by

Academy of EV Technology, A Unit of Global Advanced Training & Educational Trust, Regd. under NCT New Delhi, Govt. of India

Eligibility

  • Experienced Working Professional - Technical or Management, Entrepreneurs
  • B.E / B.Tech or Graduation in any stream
  • Minimum Educational Qualifications: Diploma in any stream with working Experience
  • Minimum age 18 years, No Upper Age bar for Entrepreneurs

Medium:

English, Hindi & Local Language
(Book & Online Examination in English)


Training Methodology:

E-Learning Content for Self Learning:
We provide access to our Learning Management System (LMS) that includes resources from e-books, assignments, Audio-Video links and web-links from our online E-Library. The LMS is accessible via smart phones and tabs, and is available in our E-Library website.

Live Interactive Classes:
Our expert faculty members take session on each paper that is delivered through live webinar sessions. These sessions are joined by students from India and Abroad. Key concepts, case studies and real life examples are discussed. Students also get chance to clarify their doubts / academic clarifications. If by any chance you miss these live classes, don’t worry, the recorded sessions are uploaded in the E-Library/LMS.

HelpDesk – Solve your queries instantly:
Helpdesk Support is Available for all students in AEVT in the defined business hours. All learners can connect via Email & Chat. Helpdesk Connect learners to all departments of AEVT. Issues raised via Email & Tickets answered within 24 Business Hours. We encourage students to use this facility.

Training Materials:

  • FREE e-book
  • FREE E-Library for future study on up-to-date technology, project guide, National & International FREE Article
  • EVSE, sample financial models etc.

One Month Course Syllabus:

Click to Explore

Unit: BEE

Basic Electrical Engineering

Electrical parts of electric Vehicle - The motors, batteries, inverters, chargers, and power wiring between those parts, are what's new in the car now that it is finally electric again.
  • Major Components in an Electric Vehicle Powertrain - Vehicle Dynamics, Controllers
  • Different Types of High-efficiency Motor Technology
    1. Motor Types
    2. Selection and sizing of Motor
    3. Motor Control Functions and Applications
    4. Selection methodology
  • Power Converters
  • PID Controlled PWM
  • Others Electronic components - Switches, High-performance Control Circuit, Microcontrollers, Gate Drivers, Snubber Circuits, Electric engine, Regenerative braking
  • Grid and Renewable Sources - Effect of EV charging on the Distribution Grid

Unit: EVT

Electric Vehicle Technology

  • Electric vehicle configuration Vehicle Dynamics
  • Types of Electric Vehicle -
    1. Hybrid Electric Vehicles
    2. Plug-in Hybrids
    3. Battery Electric Vehicles
  • Type of Charger
  • Clarification & Specification Discussion
    1. Bharat EV AC Charger (BEVC-AC001)
    2. Bharat EV DC Charger (BEVC-DC001)
    3. DC Fast Charging
  • Basic principles of regenerative braking, Basic principles of conventional braking

Click to Explore

BFC

Battery Fundamental and Classification

A brief classification of li Ion cell technology and its electro-chemistry. Advantage and disadvantages of over different cell technologies.
  1. BATTERY ENERGY STORAGE SYSTEM (BESS)
  2. Relationship between Power and Energy
  3. Energy storage capacity
  4. Type of Battery / Cell
  5. Lithium-ion cells Cathode and Anode Materials
  6. Type of Lithium-ion Cell
  7. Main characteristics of lithium cell chemistry types
  8. Comparison of Lithium-ion Chemistries
  9. Safer battery materials
  10. Indian Li-ion Battery manufacturers

BCP

Battery cell Parameters

Know your Lithium-ion Cells, Cell Specifications & Performance Parameters. Classification of li-Ion cell technology and its electro-chemistry. Advantages and disadvantages of over different cell technologies
  1. Capacity, Capacity Retention
  2. Rated Voltage and Operating Voltage
  3. cell Datasheet
  4. Working voltage, Self –discharge voltage
  5. Continuous current and Peak Current
  6. Constant voltage / constant current(CVCC)
  7. C-rate, c-rate effects
  8. State of Charge (SOC)
  9. Li-ion Battery Voltage vs SoC
  10. State of Health (SOH)
  11. State of power (SOP)
  12. Internal resistance
  13. Depth of Discharge (DoD)
  14. Cycle life of Li-ion batteries
  15. Lithium Batteries Degradation
  16. Lithium Ion Battery Failure Modes
  17. Battery Thermal Runway
  18. Degrade of Battery Pack cycle

LiCC

Lithium-ion Cell Chemistry

An industry detail of Li-ion battery cells, covering the most popular sizes, formats, and chemistries. Given the diversity of Li-ion cells available, the focus is on cylindrical and prismatic cells in metal cases. A brief discussion on li-ion cell chemistry, Cell Anode, Cathode, Electrolytes, binder and Separators materials
  1. Cell Chemistry Trends
  2. Cell Anode and Cathode materials
  3. Cathode Metal Composition
  4. Active Material, Inactive Material, SEI formation
  5. Dendrite growth

LiCA

Lithium-ion Cell Architecture

A brief discussion on insights into architecture, design and manufacture of electrodes for lithium-ion cell, Cell Anode, Cathode, Electrolytes, binder and Separators materials.
  1. This chapter investigates the effects of electrode thickness, porosity, pore size and particle size at the electrode level.
  2. Architecture design and manufacturing processes for high-performing lithium-ion batteries
  3. Lithium ion battery Basic Structure
  4. Cell components
  5. Anode, Cathode, Electrolytes and Separators materials
  6. CID, PTC, Safety Vent, Gasket, Plastic Parts
  7. RAW MATERIALS TO SUBCOMPONENTS
  8. Common sizes of cylindrical Li-ions

BTM

Battery Thermal Management System

This chapter identified analyses and approaches that engineers should consider when they design a battery thermal management system. A brief discussion on Thermal Design of Battery Pack.
  1. Thermal runaway of Battery Pack
  2. Anode active material failure mechanism
  3. Cathode active material failure mechanism
  4. Electrolyte failure mechanism
  5. Separatore failure mechanism
  6. Current collector failure mechanism
  7. Required Functions of Thermal Design
  8. Low temperature effects
  9. High temperature effects
  10. Modes and Function of Battery Thermal Management Systems
  11. Air Cooling System
  12. Liquid Cooling System
  13. PCM material cooling system

BMS

Battery Management Systems

Learn the high-level basics of what role battery management systems (BMSs) play in power design and what components are necessary for their basic functions.
  1. What the BMS does for battery?
  2. Function of BMS - Safety, Performance, Longevity, Consistence, Temperature Monitoring and control
  3. Type of BMS
  4. Cell Balancing
  5. Real Time Operating System of BMS
  6. Example of BMS Wiring Diagram
  7. How we can select perfect BMS for your battery pack?

BPC

Battery Pack Considerations

Battery pack differ in size, geometry, and individual cell parameters as capacity and supplied power. A brief discussion on li-ion cell selection, BMS selection for different types of battery.
  1. Design Considerations of Battery Pack
  2. Cell Selection
  3. BMS Selection, Thermal Selection
  4. High Voltage Side Design
  5. Low Voltage Side Design

BPS

Battery Pack Sizing

A battery pack consists of cells connected and made into modules, and modules connected into series and parallel connections to suffice the overall load requirements. A brief discussion of different sizes of battery pack used for electric vehicle & energy storage.
  1. How to make a Battery Pack?
  2. The basic calculations that are used in battery design
  3. Battery pack Technical Specification
  4. Battery pack designing
  5. Battery Module and Battery Pack Construction Methods
  6. Cylindrical and Prismatic Battery Pack

BPA

Battery Pack Assembly

A brief discussion of battery module/pack making equipment/accessories. Trainees can learn how to make battery modules and Pack.

Battery Pack Accessories

  1. Material need to assemble battery Modules & pack
  2. Wires, connector selection, heat shrink, cell holder
  3. Different types of accessories related to battery pack construction

Battery Module & Pack Making

Battery module / Cell block assembly process
  1. Supply and testing of battery cells & sorting
  2. Cleaning of cells (plasma cleaning)
  3. Stacking of modules to form cell block
  4. Module Formation, Spot Welding, Laser welding
  5. Thermal management - Application of glue,
  6. Insertion of cells in modules- Pre-assembly
  7. Busbar installation
  8. Module BMS integration, Testing
  9. Screw fitting of battery module housing
Battery pack assembly Process
  1. Integration of cell block in pack
  2. Application of temperature conductive paste
  3. Screw fitting of battery housing (housing substructure + housing upper structure)
  4. Flashing of modules
  5. Leak testing (helium)
  6. EOL testing (source-drain)
  7. Insulation test
  8. Failure test

CPT

Cell and Pack Level Testing

Battery cell testing helps develop better electric vehicle batteries that pack more power density to give longer range performance. Batteries go through an acceptance inspection before they are put together into modules and packs.
  1. Cell, Module and Pack industry slandered Test
  2. Testing Equipments and Lab

BPAL

Battery Pack Assembly Line

A brief knowledge of Battery Pack Assembly Line development, required machinery details (manual, semi-auto and automatic production line), national & international vendors contact details, required lenience and documents, Financial Report.

Battery Pack Assembly Line

  1. Manufacturing process of battery pack
  2. Safety Considerations for BMS (Thermal Runaway, Short Circuit Detection etc)
  3. Functional Safety Overview
  4. Brief discussion about different machineries used in manufacturing
  5. Flow chart of assembly process of li ion battery pack
  6. Technical details of manufacturing machineries

Battery Pack Assembly Line Development

  1. Li-ion Battery Assembly Line
  2. Assembly Machinery and Functional Specifications
  3. Different size of Module and Pack
  4. List of Vendors of Raw materials and Machinery supplier

Financial Projection of Li-ion battery pack Manufacturing

  1. Cost analysis of different machineries and manpower requirements
  2. Return of Investment (ROI) of li ion battery pack business
  3. Business projection to start a li ion battery pack business

LBO

Lithium Business Oppertunies

A business guide and motivation session for startups, entrepreneurs on Lithium-ion Battery Pack Assembly business and Battery Swaping business.

Future trends in Energy Storage Battery and Customized Battery

  1. Energy Storage Battery Solar Street Light Battery, Outdoor Battery
  2. Industrial Energy Storage Battery
  3. Customized Battery -
    Customized solution on demand for Consumer electronics, Smart Home Appliance - Floor Cleaner, Vacuum Cleaner, Smart Door Lock, Smart Camera, Home Light, Smart Lamp, drown battery etc

Trends in Indian electric vehicle domain

  1. 2 wheeler and 3 wheeler battery market
  2. Wireless charging of EV
  3. Battery swap technology

Business Model/Case Study

  1. What is the size of the EV market in India?
  2. Govt. Policies and Regulations
  3. Business models,
  4. Choose best product/item as per your planing
  5. Battery swapping,

Lab Practical

Hands-on Practical at Institute Lab/Workshop

  • Cell Selection - Ah testing, IR testing
  • Charging Discharging test, cell balancing
  • Battery Pack Construction
  • Module/Pack Spot Welding
  • BMS Selection and Connection (as per System Design)
  • Pack testing
  • Battery Pack Casing
  • Battery Pack Leveling
  • Battery Pack Boxing
3 day Hands-on Practical at institute Battery Lab

Unit: CI

Charging Infrastructure - Electric Drive and controller

  • Introduction to EV Charging technology
  • Onboard charging and Off-board charging
  • AC charging vs DC charging
  • Conductive Charging - AC & DC
  • Inductive Charging Static
  • Inductive Charging Dynamic
  • AC charging - Type 1,2,3
  • DC charging - Chademo, Tesla, CCS
  • Fast charging and its limitations
  • Smart charging and applications
  • Introduction of Vehicle to grid (V2G) technology
  • Introduction of Wireless charging of EV
  • On-road charging of EV
  • Battery swap technology
  • Solar-powered EVs
  • Electric Vehicle Supply Equipment -
    1. Different types of EV charger connectors
    2. single-phase or three-phase socket
    3. SAE J1773
    4. CHAdeMO standard - DC fast charging
    5. SAE J1772 Combo
  • Cords and Cables, Earthing, Lightning Protection of Electric Vehicle Charging, Residual current device (RCD)
  • National & International EV Standard Codes - IEC applicable for EVSE

Unit: CSA

Charging Station Site Assessment

  • site analysis for EV charging station
  • Choosing the location - Public charging stations
  • Site Selection Considerations, General Site Issues, URDPFI Guidelines, Planning Considerations
  • Design Guidelines and Site Drawings, EVSE Typical Site Plans, Station Configuration

Unit: CSD-1

Charging Station Design & Costing - EV with PV

  • Energy consumption
  • Guidelines on Charging Infrastructure
  • Public Charging Infrastructure (PCI) - Components of charging station
  • Finincial Detail of charging station
  • Proposed Tariff for EV Charging
  • Electric Vehicle Charging Tariff in Different States of India

Unit: CSD-2

Charging Station Design & Costing - Part 2

  • PLANNING FOR YOUR STATION
  • Solar powered electric vehicle charging station
  • Calculation and selection - Components of charging station
  • Finincial Detail of charging station

Unit: CSD-3

Charging Station Design - Part 3

  • Design On-Grid solar charging stations for a parking lot
  • Plans for EVSE Installation
  • Single line diagram of charging station
  • EV Related Signage

Unit: SEV

Safety for EV Charging System

  • Electrical safety from the charging socket to the electric vehicle
  • Different aspects of electric safety
  • Electric Vehicle Charging Safety Guidelines
  • Protection against electric shock, fault protection
  • IEC IEC 60068-2 (1,2,14,30), IEC 61683, IEC 60227, IEC 60502 IEC 60947 part I,II, III ,IEC 61215 and more

Unit: ICS

Installation of EV Charging Station

  • Charging Station Permitting
  • Execution of work
    1. Installation Instruction
    2. Installing an outdoor public station
    3. Pedestal Charging station
  • Installation Procedure

Unit: EVB

EV Business - Government rules and opportunity

Future trends in electric vehicle domain

  • Wireless charging of EV
  • On-road charging of EV
  • Battery swap technology
  • Solar powered EVs Charging EVs from renewables

Business Model/Case Study

  • What is the size of the EV market in India?
  • Govt. Policies and Regulations
  • Business models, Utilities , Charging space providers, Battery swapping, Digital and information technology
  • Business Model

Next Batch Admission Going-on: Limited Seats! Contact with Admission Depertment

Online Live Class Fees: Rs. 19999/-
Discount on Live Class Fees= 0.18
Online Live Class Fees: Rs. 16968/-
Hands on Practical Fees: Rs. 3999/-
All Fees including 18% GST
Pay Now Online Live Class Fees only.
Submit Registeration for this course:
Submit Registration
If you are interested to join at Practical session, we will inform you and pay Hands on Practical Fees at that time.

Become an EV Expert with Verified Skill Certification

Demo Certificate
Academy of EV Technology is a unit of Global Advanced Training and Educational Trust (GATE Trust), An International Institute

1. An Autonomous Institute registered under NCT, Govt. of India under Indian Trust Act.
2. Registered Under NGO-DARPAN, NITI Aayog Govt. of India
3. ISO 9001:2015 registered Educational Trust
4. Academic Partner of University of Petroleum & Energy Studies (2020)
5. Registered under 80G and 12A and CSR Act, Govt. of India
6. Awarded Full Accreditation by International Accreditation Organization (IOA) for global education standards.
7. Fully organised Practical and Research Lab at GATE Trust Howrah, West Bengal
8. GATE Research - Research unit of Global Advanced Training and Educational Trust. You can Write & Publish a Review/Research paper,

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Tag:
Electrical vehicle online live course powertrain Battery pack, Optimum design of charging station
EV enginring training, PCS design calculation, installation EV Charger, SAE J1773, CHAdeMO,

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